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Minimization of total energy consumption in an m-machine flow shop with an exponential time-dependent

Lingxuan LIU, Zhongshun SHI, Leyuan SHI

《工程管理前沿(英文)》 2018年 第5卷 第4期   页码 487-498 doi: 10.15302/J-FEM-2018042

摘要:

This study investigates an energy-aware flow shop scheduling problem with a time-dependent learning effect. The relationship between the traditional and the proposed scheduling problem is shown and objective is to determine a job sequence in which the total energy consumption is minimized. To provide an efficient solution framework, composite lower bounds are proposed to be used in a solution approach with the name of Bounds-based Nested Partition (BBNP). A worst-case analysis on shortest process time heuristic is conducted for theoretical measurement. Computational experiments are performed on randomly generated test instances to evaluate the proposed algorithms. Results show that BBNP has better performance than conventional heuristics and provides considerable computational advantage.

关键词: flow shop     energy-aware scheduling     learning effect     nested partition     worst-case error bound    

Two-stage scheduling on batch and single machines with limited waiting time constraint

Zhongshun SHI, Zewen HUANG, Leyuan SHI

《工程管理前沿(英文)》 2017年 第4卷 第3期   页码 368-374 doi: 10.15302/J-FEM-2017034

摘要: This study addresses the problem of two-stage scheduling on batch and single machines with limited waiting time constraint; thus, the makespan is minimized. A mixed-integer linear programming model is proposed for this problem. Three tight lower bounds and a heuristic algorithm are developed. The worst-case performance of the proposed algorithm is discussed. A hybrid differential evolution algorithm is also developed to improve the solution quantity. Numerical results show that the hybrid algorithm is capable of obtaining high-quality solutions and exhibits a competitive performance

关键词: batch machine     flow shop     makespan     limited waiting time    

一种流水车间批量调度的高效计算三阶段优化方法 Research Articles

Hai-yan WANG, Fu ZHAO, Hui-min GAO, John W. SUTHERLAND

《信息与电子工程前沿(英文)》 2019年 第20卷 第7期   页码 1002-1020 doi: 10.1631/FITEE.1700457

摘要: 在工件含批量生产任务情况下如何进行最佳生产调度是一个重要的生产计划问题。通常将批量工件划分为子批处理(称为分批优化)。若子批数较大,则会大大增加工件完成时间的计算复杂性。现有研究未能考虑此类计算时间问题。本文考虑可变子批、准备时间以及子批批量约束(传输子批批量受传输设备容量限制),提出一种求解n个工件、m台机器流水车间分批优化调度方法。所提方法包含3个阶段:初始批量划分、基于生产周期/总流程时间指标快速评价法的工件排序优化、分批传输方案调整。为验证3阶段优化方法的有效性,采用5个标准数据集进行测试。实验结果表明,所提方法能节省大量计算时间,尤其对大规模问题能提供更优解。

关键词: 批量流;流水车间调度;传输子批;可变批量;批量约束;差分进化    

Analysis of dispatching rules in a stochastic dynamic job shop manufacturing system with sequence-dependent

Pankaj SHARMA,Ajai JAIN

《机械工程前沿(英文)》 2014年 第9卷 第4期   页码 380-389 doi: 10.1007/s11465-014-0315-9

摘要:

Stochastic dynamic job shop scheduling problem with consideration of sequence-dependent setup times are among the most difficult classes of scheduling problems. This paper assesses the performance of nine dispatching rules in such shop from makespan, mean flow time, maximum flow time, mean tardiness, maximum tardiness, number of tardy jobs, total setups and mean setup time performance measures viewpoint. A discrete event simulation model of a stochastic dynamic job shop manufacturing system is developed for investigation purpose. Nine dispatching rules identified from literature are incorporated in the simulation model. The simulation experiments are conducted under due date tightness factor of 3, shop utilization percentage of 90 % and setup times less than processing times. Results indicate that shortest setup time (SIMSET) rule provides the best performance for mean flow time and number of tardy jobs measures. The job with similar setup and modified earliest due date (JMEDD) rule provides the best performance for makespan, maximum flow time, mean tardiness, maximum tardiness, total setups and mean setup time measures.

关键词: scheduling     stochastic dynamic job shop     sequence-dependent setup times     dispatching rule     simulation    

Energy-aware fuzzy job-shop scheduling for engine remanufacturing at the multi-machine level

Jiali ZHAO, Shitong PENG, Tao LI, Shengping LV, Mengyun LI, Hongchao ZHANG

《机械工程前沿(英文)》 2019年 第14卷 第4期   页码 474-488 doi: 10.1007/s11465-019-0560-z

摘要: The rise of the engine remanufacturing industry has resulted in increased possibilities of energy conservation during the remanufacturing process, and scheduling could exert significant effects on the energy performance of manufacturing systems. However, only a few studies have specifically addressed energy-efficient scheduling for remanufacturing. Considering the uncertain processing time and routes and the operation characteristics of remanufacturing, we used the crankshaft as an illustrative case and built a fuzzy job-shop scheduling model to minimize the energy consumption during remanufacturing. An improved adaptive genetic algorithm was developed by using the hormone modulation mechanism to deal with the scheduling problem that simultaneously involves parallel machines, batch machines, and uncertain processing routes and time. The algorithm demonstrated superior performance in terms of optimal value, run time, and convergent generation in comparison with other algorithms. Computational results indicated that the optimal scheduling scheme is expected to generate 1.7 kW∙h of energy saving for the investigated problem size. In addition, the scheme could improve the energy efficiency of the crankshaft remanufacturing process by approximately 5%. This study provides a basis for production managers to improve the sustainability of remanufacturing through energy-aware scheduling.

关键词: remanufacturing scheduling     adaptive genetic algorithm     energy efficiency     sustainable remanufacturing     hormone modulation mechanism    

next-generation production system for industrial robots: A CPS-based hybrid architecture for smart assembly shop

Qingmeng TAN, Yifei TONG, Shaofeng WU, Dongbo LI

《机械工程前沿(英文)》 2020年 第15卷 第1期   页码 1-11 doi: 10.1007/s11465-019-0563-9

摘要: Given the multiple varieties and small batches, the production of industrial robots faces the ongoing challenges of flexibility, self-organization, self-configuration, and other “smart” requirements. Recently, cyber physical systems have provided a promising solution for the requirements mentioned above. Despite recent progress, some critical issues have not been fully addressed at the shop floor level, including dynamic reorganization and reconfiguration, ubiquitous networking, and time constrained computing. Toward the next generation production system for industrial robots, this study proposed a hybrid architecture for smart assembly shop floors with closed-loop dynamic cyber physical interactions. Aiming for dynamic reorganization and reconfiguration, the study also proposed modularized smart assembly units for the deployment of physical assembly processes. Enabling technologies, such as multiagent system (MAS), self-organized wireless sensor actuator networks, and edge computing, were discussed and then integrated into the proposed architecture. Furthermore, a multijoint robot assembly process was selected as a target scenario. Thus, an MAS was developed to simulate the coordination and negotiation mechanisms for the proposed architecture on the basis of the Java Agent Development Framework platform.

关键词: cyber physical system     robot assembly     multiagent system     architecture    

Numerical study of internal flow field and flow passage improvement of an inlet particle separator

Florian PAOLI, Tong WANG

《能源前沿(英文)》 2011年 第5卷 第4期   页码 386-397 doi: 10.1007/s11708-011-0156-8

摘要: By performing gas flow field numerical simulations for several inlet Reynolds numbers (from 2 × 10 to 9 × 10 ) and byflow ratios (from 10% to 20%), the present study has proposed to improve the flow passage of an inlet particle separator. An adjacent objective of the study is to lower pressure losses of the inlet particle separator (IPS). No particle has been included in the gas flow for a -epsilon turbulence model. The velocity distribution in different sections and the pressure coefficient along the duct have been analyzed, which indicates that there exist important low-velocity regions and vortices in the separation area. Therefore, the profile of streamlines along the original passage has been considered. This profile illustrated a vacuum region in the same area. All investigations suggest that the separation area is the most critical one for fulfilling the objective on pressure losses limitation. Then the flow passage improvement method has focused on the separation area. An improved shape has been designed in order to suit smoothly to the streamlines in this region. Similar numerical studies as those for the original shape have been conducted on this improved shape, confirming some considerable enhancements compared with the original shape. The significant vortices which appear in the original shape reduce in amount and size. Besides, pressure losses are greatly decreased in both outlets (up to 30% for high Reynolds number) and the flow is uniform at the main outlet. Subsequent engineering surveys could rely on expressions obtained for in both outlets which extend the pressure losses for a wide range of inlet Reynolds numbers. As a result, the numerical calculations demonstrate that the flow passage improvement method applied in this study has succeeded in designing a shape which enhances the flow behavior.

关键词: streamlines     pressure losses     flow passage improvement     inlet particle separator (IPS)    

基于Backbone的空间收缩与划分算法

高永超,钱恒,刘丽梅,王云争,王玎

《中国工程科学》 2009年 第11卷 第9期   页码 74-77

摘要:

搜索空间的规模和复杂程度是决定问题求解难度的重要因素,而解空间的信息往往可以引导搜索找到最优解。在已知JSP空间结构的基础上,提出一种空间收缩与划分算法。算法利用搜索算法获得的较优解,结合组合优化问题解的backbone的概念,将搜索空间收缩并划分为一个或多个优解域,在优解域内再进行小规模问题的优化。该算法不必在求解前或求解过程中进行大量的统计分析工作,可以利用求解信息对解空间的地形进行估计,提高求解速度和解的质量。实验结果也证明了算法的有效性。

关键词: 车间作业调度问题     解空间     Backbone    

A carbon efficiency upgrading method for mechanical machining based on scheduling optimization strategy

Shuo ZHU, Hua ZHANG, Zhigang JIANG, Bernard HON

《机械工程前沿(英文)》 2020年 第15卷 第2期   页码 338-350 doi: 10.1007/s11465-019-0572-8

摘要: Low-carbon manufacturing (LCM) is increasingly being regarded as a new sustainable manufacturing model of carbon emission reduction in the manufacturing industry. In this paper, a two-stage low-carbon scheduling optimization method of job shop is presented as part of the efforts to implement LCM, which also aims to reduce the processing cost and improve the efficiency of a mechanical machining process. In the first stage, a task assignment optimization model is proposed to optimize carbon emissions without jeopardizing the processing efficiency and the profit of a machining process. Non-dominated sorting genetic algorithm II and technique for order preference by similarity to an ideal solution are then adopted to assign the most suitable batch task of different parts to each machine. In the second stage, a processing route optimization model is established to plan the processing sequence of different parts for each machine. Finally, niche genetic algorithm is utilized to minimize the makespan. A case study on the fabrication of four typical parts of a machine tool is demonstrated to validate the proposed method.

关键词: Low-carbon manufacturing     carbon efficiency     multi-objective optimization     two-stage scheduling     job shop    

物质流分析的跟踪观察法

陆钟武

《中国工程科学》 2006年 第8卷 第1期   页码 18-25

摘要:

流动,是物质(如铜、铝等)流动和流体流动二者所具有的基本特征,基于这个论点,简要地回顾了流体力学中研究流体流动的两种方法,即拉格朗日法和欧拉法;相应地提出了物质流分析的两种方法,即跟踪观察法和定点观察法。由于前者在文献中未见报道,因此对它进行了重点说明。强调了物质流的跟踪观察法既适用于稳态物质流(产品产量不变),也适用于非稳态物质流(产品产量增长或下降)。以钢铁产品生命周期的铁流图为例,说明了物质流的跟踪模型。在引入了物质流的非稳度后,提出了物质流各项指标的计算式,以及它们之间的相互关系。以瑞典铅酸电池系统为对象,计算了其中铅流的各项指标,并进行了必要的分析。

关键词: 物质流的研究方法     物质流的跟踪观察法     物质流的基本公式     物质流的非稳度    

UPFC setting to avoid active power flow loop considering wind power uncertainty

Shenghu LI, Ting WANG

《能源前沿(英文)》 2023年 第17卷 第1期   页码 165-175 doi: 10.1007/s11708-020-0686-z

摘要: The active power loop flow (APLF) may be caused by impropriate network configuration, impropriate parameter settings, and/or stochastic bus powers. The power flow controllers, e.g., the unified power flow controller (UPFC), may be the reason and the solution to the loop flows. In this paper, the critical existence condition of the APLF is newly integrated into the simultaneous power flow model for the system and UPFC. Compared with the existing method of alternatively solving the simultaneous power flow and sensitivity-based approaching to the critical existing condition, the integrated power flow needs less iterations and calculation time. Besides, with wind power fluctuation, the interval power flow (IPF) is introduced into the integrated power flow, and solved with the affine Krawcyzk iteration to make sure that the range of active power setting of the UPFC not yielding the APLF. Compared with Monte Carlo simulation, the IPF has the similar accuracy but less time.

关键词: active power loop flow (APLF)     unified power flow controller (UPFC)     wind power uncertainty     interval power flow (IPF)    

A novel flow electrode capacitive deionization device with spindle-shaped desalting chamber

《环境科学与工程前沿(英文)》 2023年 第18卷 第4期 doi: 10.1007/s11783-024-1800-y

摘要:

● A spindle-shaped influent chamber was designed and equipped in FCDI system.

关键词: Spindle-shaped chamber     Desalination performance     Flow electrode capacitive deionization    

Simulation of horizontal slug-flow pneumatic conveying with kinetic theory

GU Zhengmeng, GUO Liejin

《能源前沿(英文)》 2007年 第1卷 第3期   页码 336-340 doi: 10.1007/s11708-007-0050-6

摘要: Wavelike slug-flow is a representative flow type in horizontal pneumatic conveying. Kinetic theory was introduced to establish a 3D kinetic numerical model for wavelike slug gas-solid flow in this paper. Wavelike motion of particulate slugs in horizontal pipes was numerically investigated. The formation and motion process of slugs and settled layer were simulated. The characteristics of the flow, such as pressure drop, air velocity distribution, slug length and settled layer thickness, and the detailed changing characteristics of slug length and settled layer thickness with air velocity were obtained. The results indicate that kinetic theory can represent the physical characteristics of the non-suspension dense phase flow of wavelike slug pneumatic conveying. The experiment in this paper introduced a new idea for the numerical calculation of slug-flow pneumatic conveying.

关键词: velocity distribution     detailed     slug-flow     gas-solid     theory    

Characterization and comparison of organic functional groups effects on electrolyte performance for vanadium redox flow

《化学科学与工程前沿(英文)》 2023年 第17卷 第9期   页码 1221-1230 doi: 10.1007/s11705-023-2298-8

摘要: The vanadium redox flow battery with a safe and capacity-controllable large-scale energy storage system offers a new method for the sustainability. In this case, acetic acid, methane sulfonic acid, sulfonic acid, amino methane sulfonic acid, and taurine are used to overcome the low electrolyte energy density and stability limitations, as well as to investigate the effects of various organic functional groups on the vanadium redox flow battery. When compared to the pristine electrolyte (0.22 Ah, 5.0 Wh·L–1, 85.0%), the results show that taurine has the advantage of maintaining vanadium ion concentrations, discharge capacity (1.43 Ah), energy density (33.9 Wh·L–1), and energy efficiency (90.5%) even after several cycles. The acetic acid electrolyte is more conducive to the low-temperature stability of the V(II) electrolyte (177 h at −25 °C) than pristine (82 h at −2 °C). The –SO3H group, specifically the coaction of the –NH2 and –SO3H groups, improves electrolyte stability. The –NH2 and –COOH additive groups improved conductivity and electrochemical activity.

关键词: vanadium redox flow battery     functional groups     organic additives     energy density     stability    

Experimental study on combined buoyant-thermocapillary flow along with rising liquid film on the surface

Manuel J. GOMES, Ning MEI

《能源前沿(英文)》 2020年 第14卷 第1期   页码 114-126 doi: 10.1007/s11708-017-0483-5

摘要: Temperature distribution and variation with time has been considered in the analysis of the influences of the initial level of immersion of a horizontal metallic mesh tube in the liquid on combined buoyant and thermo-capillary flow. The combined flow occurs along with the rising liquid film flow on the surface of a horizontal metallic mesh tube. Three different levels of immersion of the metallic mesh tube in the liquid have been tested. Experiments of 60 min in duration have been performed using a heating metallic tube with a diameter of 25 mm and a length of 110 mm, sealed outside with a metallic mesh of 178 mm by 178 mm, and distilled water. These reveal two distinct flow patterns. Thermocouples and infrared thermal imager are utilized to measure the temperature. The level of the liquid free surface relative to the lower edge of the tube is measured as angle . The results show that for a smaller angle, or a low level of immersion, with a relatively low heating power, it is possible to near fully combine the upwards buoyant flow with the rising liquid film flow. In this case, the liquid is heated only in the vicinity of the tube, while the liquid away from the flow region experiences small changes in temperature and the system approaches steady conditions. For larger angles, or higher levels of immersion, a different flow pattern is noticed on the liquid free surface and identified as the thermo-capillary (Marangoni) flow. The rising liquid film is also present. The higher levels of immersion cause a high temperature gradient in the liquid free surface region and promote thermal stratification; therefore the system could not approach steady conditions.

关键词: rising liquid film     combined flow     thermo-capillary flow     buoyant flow     metallic mesh tube     horizontal tube    

标题 作者 时间 类型 操作

Minimization of total energy consumption in an m-machine flow shop with an exponential time-dependent

Lingxuan LIU, Zhongshun SHI, Leyuan SHI

期刊论文

Two-stage scheduling on batch and single machines with limited waiting time constraint

Zhongshun SHI, Zewen HUANG, Leyuan SHI

期刊论文

一种流水车间批量调度的高效计算三阶段优化方法

Hai-yan WANG, Fu ZHAO, Hui-min GAO, John W. SUTHERLAND

期刊论文

Analysis of dispatching rules in a stochastic dynamic job shop manufacturing system with sequence-dependent

Pankaj SHARMA,Ajai JAIN

期刊论文

Energy-aware fuzzy job-shop scheduling for engine remanufacturing at the multi-machine level

Jiali ZHAO, Shitong PENG, Tao LI, Shengping LV, Mengyun LI, Hongchao ZHANG

期刊论文

next-generation production system for industrial robots: A CPS-based hybrid architecture for smart assembly shop

Qingmeng TAN, Yifei TONG, Shaofeng WU, Dongbo LI

期刊论文

Numerical study of internal flow field and flow passage improvement of an inlet particle separator

Florian PAOLI, Tong WANG

期刊论文

基于Backbone的空间收缩与划分算法

高永超,钱恒,刘丽梅,王云争,王玎

期刊论文

A carbon efficiency upgrading method for mechanical machining based on scheduling optimization strategy

Shuo ZHU, Hua ZHANG, Zhigang JIANG, Bernard HON

期刊论文

物质流分析的跟踪观察法

陆钟武

期刊论文

UPFC setting to avoid active power flow loop considering wind power uncertainty

Shenghu LI, Ting WANG

期刊论文

A novel flow electrode capacitive deionization device with spindle-shaped desalting chamber

期刊论文

Simulation of horizontal slug-flow pneumatic conveying with kinetic theory

GU Zhengmeng, GUO Liejin

期刊论文

Characterization and comparison of organic functional groups effects on electrolyte performance for vanadium redox flow

期刊论文

Experimental study on combined buoyant-thermocapillary flow along with rising liquid film on the surface

Manuel J. GOMES, Ning MEI

期刊论文